Smart Insoles

As the world of technology explodes around us, “smart products” with exciting new technologies are emerging everywhere. At Bestol, the opportunity to collaborate with podiatrists, medical brands and inventors is more than a business venture, it’s a chance to be part of something much bigger.

Whether it’s implementing “smart” sensor technology into an insole, modernizing an existing design, innovating new, advanced cushioning materials, or assisting teams with prototyping and development, we are committed to making foot care better for all. Let our project managers and engineers work with your team to come up with the innovative solution that will meet your technology challenges or product needs.

Our team works closely with yours to successfully design, develop and manufacture your most intricate technologies and components where precision, tolerances, feasibility, validation and timelines are critical.

Our innovative foot care and orthotic designs form a deep portfolio of hundreds of successful products that have helped distinguish Bestol, and indeed our client’s brands in their marketplaces. Recent development successes include:

  • Smart Insoles with advanced vibrating technology
  • Heated Insoles with innovative heating coil systems
  • Advanced Energy Dispersion Foams
  • Proprietary Memory Foams
  • Modular, Custom Arch Orthotics
  • Proprietary adhesives
Let's Get Started
Learn how Bestol can help create great products that standout from the competition.
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Superior Materials
Choosing the correct materials is often the FIRST STEP in meeting a product development challenge. So rely on Bestol – and benefit from our close relationships with the world’s leading material suppliers. We’ll act as an extension of your R&D, engineering and manufacturing teams to keep you abreast of the latest innovations and identify the best materials for your product needs. And if the right material doesn’t exist, which happens when you’re developing innovative products, we’ll work with you to create it.Our capabilities include molding and customizing a wide variety of foams, elastomers and resins, including:
EVA foam is made of ethylene-vinyl acetate copolymer. It's an excellent choice for footwear
TPE Foam
TPE gels offer responsive support and shock absorption, enhancing comfort during prolonged wear.
TPE Gels
EVA foam is made of ethylene-vinyl acetate copolymer. It's an excellent choice for footwear
Silicone Gels
Silicone gels deliver exceptional cushioning and adaptability, making them ideal for high-impact and medical activities.
Rigid & Rubber Plastics
PET, ABS, PP, Nylon, more. These materials provide structural integrity and durability to various components of footwear, ensuring long-lasting performance.
Reaction Injection Molding
This process allows for the creation of intricate, customized shoe components with high precision and durability.
Microcellular urethanes, Poron, D30
These specialized materials offer superior impact protection, making them excellent choices for safety footwear.
Memory Foam
Memory foams contour to the wearer's foot, providing personalized support and pressure relief.
Urethane Foams
Urethane foams offer lightweight cushioning with good rebound properties for enhanced comfort.
Urethane Elastomers
Urethane elastomers provide a balance of flexibility and support, making them suitable for various elements of footwear construction.
PVC Foams
PVC foams offer cost-effective cushioning and insulation properties for footwear applications.
Polyethylene Foams
Polyethylene foams are lightweight, moisture-resistant, and provide excellent shock absorption for comfortable and functional footwear.

What Our Clients Say

I’ve had the pleasure of working with Bestol on a recent orthotics project and was impressed with their level of knowledge and expertise. They worked closely with me to understand what I was trying to do, and had some great suggestions that saved time and costs.  I look forward to working with them to grow the business and expand the product range.
A renowned Podiatrist based in New York

What Our Clients Say

I recently partnered with Bestol for a private label foot care product. The team was really easy to work, communicated very well and helped to quickly turn around a product that was priced right for the discount market.
Private Label Distributor based in the Mid-West

What Our Clients Say

Bestol has been our strategic supplier for most of our foot care medical device manufacturing needs. Their support with new product ideas and product development has been instrumental in helping us grow the category.  We've worked with them on several complex projects and have always been impressed with their communication, speed and product innovation.
Procurement Specialist, EU Medical Device Manufacturer
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